3D Printing Technology, Inc. //reikibyjudith.com/en/ Thu, 20 Mar 2025 08:31:17 +0000 en-US hourly 1 //wordpress.org/?v=6.7.2 //reikibyjudith.com/wp-content/uploads/2024/04/cropped-logo-32x32.png 3D Printing Technology, Inc. //reikibyjudith.com/en/ 32 32 3D Printing Technology, Inc. //reikibyjudith.com/en/blogs/3d-da-yin-sha-xing-zhu-zao-chuan-tong-zhu-zao-chang-lao-ban/ Thu, 20 Mar 2025 08:31:14 +0000 //reikibyjudith.com/?p=2146 3D打印砂型铸造,传统铸造厂老板必看最先出现在三帝科技股份有限公司?/p> ]]> 在传统铸造行业,砂型制造一直是影响生产效率、成本和复杂结构铸件成型能力的关键环节。随着市场对高精度、短交期和复杂结构铸件需求的增加,传统手工造型和模具制造方式已难以满足现代制造要求。砂?D打印机作为一种先进的增材制造技术,可以直接打印复杂砂型和型芯,无需模具,大幅缩短生产周期、降低成本,并提升设计自由度。本文将探讨传统铸造厂为何应考虑引入砂型3D打印技术,以提升竞争力、优化生产流程,并满足市场对高效、精准铸造的需求。下边是专们写给铸造厂的老板们的,希望对各位老板有启发?/p>

什么是砂型3D打印?/h2>

砂型3D打印是一种比较新的技术,简单来说,就是像搭积木一样,用特殊的材料一层一层地 “堆?出铸造用的砂型?/p>

以前传统的做砂型方法,可能需要先做模具,再用模具去造型,过程比较复杂,而且如果要做一些形状很奇怪、很复杂的砂型,就会特别困难,成本也高。但砂型 3D 打印就不一样了,它是通过电脑里的三维模型来工作的。你把设计好的铸件三维模型数据输入到 3D 打印机里,打印机就会根据模型的形状和结构,把特殊的沙子或者类似沙子的材料,按照一层一层的方式精准地铺放和粘结起来,就像用无数个很薄的 “沙片?逐渐搭建成一个完整的砂型。这样,不管是多么复杂的形状,只要能在电脑里设计出来,它都能打印出来,而且速度还挺快,也不需要像传统方法那样制作复杂的模具,能节省很多时间和成本呢?/p>

  • 铺砂:打印机在打印平台上均匀铺设一层特定的铸造用砂(如硅砂、陶瓷砂或覆膜砂)?/li>
  • 喷射粘结?/strong>:喷头按照计算机模型(CAD数据)精确喷射粘结剂,使特定区域的砂粒粘结在一起?/li>
  • 重复堆积:平台下降,再次铺砂并喷射粘结剂,逐层固化成型,直至整个砂型打印完成?/li>
  • 后处?/strong>:去除未粘结的松散砂料,对打印出的砂型进行硬化、清理,随后即可用于金属浇铸?/li>

  • 复杂形状零件制?/strong>:传统砂型铸造制造复杂形状模具难度大、成本高,像航空发动机叶片内部精细冷却通道,传统工艺难以精准成型?D 打印砂型依据数字模型,能轻松将复杂形状变为现实,从带有密集内凹、凸起的汽车发动机缸体砂型,到有着精妙仿生结构的医疗器械外壳砂型,都能完美呈现?/li>
  • long production lead time:传统砂型铸造需经历设计模具、制造模具、调试模具等冗长流程,大型模具制造周期常超数月?D 打印砂型无需模具制作,直接按数字模型打印,设计修改也只需在电脑上操作模型,重新打印即可,能大幅缩短生产周期。如研发新款汽车发动机缸体时,传统铸造模具报废重制至少两周,3D 打印砂型当天就能完成新模型打印,次日即可投入铸造?/li>
  • Difficulty in cost control:传统铸造模具制造材料浪费严重,复杂模具材料利用率不?30%,且人工成本高?D 打印砂型按需打印,精准用砂,材料利用率超 90%,减少浪费。打印过程自动化程度高,可降低人力成本。以小型铸造厂为例,年产能 5000 件小型管件铸件,引入 3D 打印砂型后,材料成本年降 15 万元,人工成本削?20 万元?/li>
  • 铸件精度?/strong>:传统砂型因模具磨损、分型面贴合误差等,铸件尺寸偏差常超 ±1mm,后续机加工余量多、材料浪费大,且易出现局部疏松、夹砂等缺陷,导致铸件力学性能不均?D 打印砂型由数字化模型精准驱动,砂型尺寸精度可?±0.5mm 以内,能实现均匀紧实,避免砂粒松散不均,同时优化凝固过程,大幅减少缩孔、缩松,保障铸件内部质量稳定可靠?/li>
  • 环保压力?/strong>:传统铸造的模具制造产生大量废金属、废塑料,砂型处理后废砂堆积如山?D 打印砂型生产中,未使用的砂可回收再利用,废弃物极少,且打印过程无需大量化学粘结剂,减少有害气体挥发,改善车间环境。据统计,采?3D 打印砂型后,铸造车间废弃物排放降低?80%,粉尘、有害气体浓度达环保标准?/li>

  • 产品复杂?/strong>:若铸造厂经常生产复杂形状、有精细结构或内部通道的铸件,如航空发动机叶片、汽车缸体等,传统工艺难以满足要求,砂型3D打印机能发挥优势?/li>
  • 生产规模与批?/strong>:对于小批量、多品种的铸件生产,砂型 3D 打印机可灵活快速切换产品,无需制作模具,能降低成本和周期。但大规模、单一品种的铸件生产,传统工艺可能更具成本效益?/li>
  • 交货期要?/strong>:若客户对交货期要求严格,砂?3D 打印机可缩短生产周期,快速响应订单?/li>

    cost-effectiveness

    • 设备投资:需考虑砂型 3D 打印机的购买成本、安装调试费用及后期维护成本?/li>
    • 运行成本:包括打印材料、能源消耗、人工成本等。对比传统铸造工艺,分析长期运行成本的高低?/li>
    • 潜在收益:考虑使用砂型 3D 打印机后,因产品质量提升、生产周期缩短、废品率降低等带来的潜在收益?/li>

  • 员工技?/strong>:评估现有员工对 3D 打印技术的掌握程度,是否需要培训或招聘专业人才?/li>
  • 技术支?/strong>:了解设备供应商的技术支持能力,包括安装调试、培训、故障维修等服务是否及时有效?/li>

    市场竞争

    • 行业趋势:关注同行是否已采用砂型 3D 打印技术,若竞争对手已应用并获得优势,为保持竞争力,铸造厂可能需要考虑购买?/li>
    • 客户需?/strong>:了解客户对产品的新要求和期望,若客户希望看到铸造厂采用先进技术提升产品质量和生产效率,购买砂?3D 打印机有助于满足客户需求,提高市场竞争力?/li>

    环保要求

    • 如果当地环保要求严格,传统铸造工艺在废砂处理、废气排放等方面压力大,砂型 3D 打印机因材料利用率高、废弃物少等优势,有助于企业满足环保要求?/li>

  • 机械工程、材料科学、铸造工程、增材制?/strong>等相关专业;
  • 熟悉砂型3D打印(Binder Jetting)技术,具备相关设备操作经验者优先;
  • 熟练使用CAD?D建模软件(如SolidWorks、AutoCAD、Magics等),具备基本的数据处理能力?/li>
  • 了解铸造工艺,熟悉砂型材料特性、后处理流程及常见铸造缺陷分析;
  • 具备设备维护、故障排查能力,能够独立解决设备运行中的常见问题?/li>
  • 良好的团队协作能力,能够与铸造工程师、生产团队密切配合,共同优化生产流程?/li>
  • 具备较强的学习能力,能快速掌握新技术,并对增材制造在铸造行业的应用有浓厚兴趣?/li>

    Job Description:

    1. 负责Sand 3D Printer的日常操作,包括设备调试、打印任务执行及质量控制?/li>
    2. 处理3D打印数据,包括CAD模型优化、切片及打印参数设置?/li>
    3. 监督打印过程,确保砂型质量符合铸造要求,并进行必要的后处理(如清理、硬化等);
    4. 负责设备的维护保养,排查和解决打印过程中的问题,确保设备稳定运行?/li>
    5. 与铸造技术团队合作,优化3D打印砂型的工艺,提升铸件质量和生产效率;
    6. 研究和引进新材料、新工艺,持续改进砂?D打印在铸造生产中的应用;
    7. 负责公司内部人员?D打印技术培训,提高团队整体技术水平?/li>

    summarize

    综上所述,砂型 3D 打印技术为传统铸造厂带来了诸多机遇与变革,它能有效解决传统铸造过程中面临的复杂形状零件制造难题、生产周期冗长、成本难以控制、铸件精度欠佳以及环保压力大等一系列棘手问题。通过综合评估生产需求、成本效益、技术能力、市场竞争和环保要求等方面,铸造厂老板们能够更加科学、理性地判断是否引入砂型 3D 打印机。而配备专业的技术人才,则是确保这项技术在铸造厂中顺利落地、发挥最大效能的关键?/p>

    在竞争日益激烈的铸造市场中,主动拥抱新技术,积极做出改变,或许就能抢占先机,实现企业的转型升级与持续发展。对于传统铸造厂来说,砂?3D 打印技术不仅仅是一项技术的更迭,更是一次突破发展瓶颈、提升核心竞争力的绝佳契机。希望各位铸造厂老板能够结合自身企业的实际情况,充分权衡利弊,做出最适合企业长远发展的决策,让企业在时代的浪潮中乘风破浪,驶向更广阔的市场蓝海?/p>

    3D打印砂型铸造,传统铸造厂老板必看最先出现在三帝科技股份有限公司?/p> ]]> 3D Printing Technology, Inc. //reikibyjudith.com/en/news/zhen-han-san-di-ke-ji-4-mi-chao-da-chi-cun-sha-xing-da-yin/ Fri, 17 Jan 2025 05:49:37 +0000 //reikibyjudith.com/?p=2097 震撼!三帝科技4米超大尺寸砂型打印机即将交付?/a>最先出现在三帝科技股份有限公司?/p> ]]>

    Recently, Beijing 3DPTEK Technology Co.Ultra-large 3DP Sand Printer 3DPTEK-J4000Successful completion of installation and commissioning, in line with factory acceptance standards, will be delivered soon.

    Figure: 3DPTEK-J4000 printing site

    The equipment can effectively solve the efficiency and cost problems of large-size sand casting, providing a new solution for the industry. Traditional process in the production of large-size castings, usually need to split casting and then welding, increasing the design cost and time cost, but also prone to welding defects. 3DPTEK-J4000 adopts no sand box flexible area molding technology, support for local printing, the maximum can be molded 4 meters of the sand mold, can be completed in one piece of casting of large-size, complex structural parts, greatly improving production efficiency and casting quality, to meet the large size, high precision sand casting application needs. It can greatly improve production efficiency and casting quality, and meet the application requirements of large-size and high-precision sand castings.
    In addition, the company also has 1.6 meters, 1.8 meters, 2.5 meters and other 3DP sand printer program to choose from, to meet the needs of different sizes of sand printing; at the same time to provide open source material process, can be adjusted for the user on demand; supporting the high-performance resin binder, curing agent, cleaning agent, to ensure that the molding quality and stability.
    3DPTEK-J4000 is especially suitable for large-size and batch casting manufacturing needs in aerospace, marine, electric energy, construction machinery, automotive (new energy) and other fields. In the aerospace field, it can be used to manufacture engine parts, spacecraft structural components, power units and other important parts, effectively solve the problem of molding oversized, multi-dimensional surfaces, complex structure of the workpiece, in the small batch of large-size mold manufacturing as well as special industry mold iterative upgrading of research and development on the traditional manufacturing process can not be compared with the advantages. In the field of electric power and energy, it can be used for the manufacture of large-size pressure-resistant complex cavity structure parts, large-size thin-walled lightweight parts and so on. In the automotive field, it can realize the manufacture of large-size thin-walled motor shells with complex spiral cooling waterways, lightweight frames, and complex internal cavity structure shell cylinder/cylinder head.
    [About SANDI TECHNOLOGY 3D Printing Technology, Inc. is a 3D printing equipment and rapid manufacturing service provider, a national "specialization, specialization and innovation" small giant enterprise, the Ministry of Industry and Information Technology additive manufacturing typical application scenarios. At the same time has laser and binder jet 3D printing equipment and materials technology and application process, business covers 3D printing equipment, raw materials development and production, 3D printing process technology support services, metal parts rapid manufacturing services, etc., to establish a complete 3D printing additive manufacturing industry chain, widely used in aerospace, ships, pumps and valves, automotive, electric power and energy, industrial machinery, rail transportation, 3C, electronics, education and research, sculpture, culture and creativity, and so on. electronics, education and scientific research, sculpture and cultural creation, rehabilitation and medical industries.

    震撼!三帝科技4米超大尺寸砂型打印机即将交付?/a>最先出现在三帝科技股份有限公司?/p> ]]> 3D Printing Technology, Inc. //reikibyjudith.com/en/blogs/sand-3d-printers-solve-core-problems/ Sun, 12 Jan 2025 08:24:49 +0000 //reikibyjudith.com/?p=2083 砂型3D打印机解决了什么核心问题?这篇文章告诉你真?/a>最先出现在三帝科技股份有限公司?/p> ]]> 1. Addressing the limitations of traditional casting processes

  • Difficulty in molding complex structures 

    Conventional casting processes often face enormous technical difficulties and high costs when manufacturing sand molds of complex shapes. For example, aircraft engine blades usually have fine and complex cooling channels inside, the traditional process of manufacturing such molds is extremely difficult. The sand 3D printer through digital modeling and layer-by-layer printing technology, can easily achieve the manufacture of complex shapes of sand molds, greatly reducing the technical threshold and cost.

    Customized production is limited 

    With the rise of personalized consumption and niche markets, the demand for small-lot, customized castings is growing explosively. However, the traditional casting process, with its high mold opening costs and long customization cycle, is difficult to meet the market's rapid response needs. Sand 3D printers do not require molds and are able to quickly design and print sand molds according to customers' special specifications, shapes and performance requirements, greatly improving the flexibility and efficiency of customized production.

    3. Improving product quality

    Uneven internal quality

    Traditional sand molds are prone to localized looseness, sand entrapment and other problems, resulting in uneven mechanical properties of castings, prone to cracks and other defects. Sand 3D printer can achieve uniform compactness, to avoid uneven sand loose, and at the same time, optimize the solidification process, significantly reduce shrinkage holes, shrinkage, to ensure stable and reliable internal quality of the casting, to enhance the performance and service life of the product.

    4. Environmental advantages

    Traditional casting mold manufacturing produces a large amount of waste metal, waste plastic, sand processing waste sand piles up. The annual capacity of 10,000 tons of castings of the factory, the annual emissions of waste sand more than 5,000 tons, high treatment costs and pollution of the environment. Sand 3D printer in the production, unused sand can be recycled and reuse, very little waste. In addition, the printing process does not require a large number of chemical binders, reducing the volatilization of harmful gases and improving the workshop environment.

    5. Reasons why foundries deserve sand 3D printers

    Improvement of production efficiency

    Sand 3D printer can quickly respond to market demand, especially suitable for frequent re-modeling of small batch products. It allows foundries to quickly meet customers' individual customization needs and improve customer satisfaction and market competitiveness. At the same time, the sand 3D printer supports mass production, which can print a large number of high-quality sand molds in a short period of time to meet the needs of large-scale production and improve production efficiency and yield.

    Reduced production costs

    Sand 3D printing technology directly prints sand molds without opening molds, thus greatly reducing the cost of opening molds, especially suitable for small batch and complex structure production needs. In addition, sand 3D printing equipment can be operated with only simple training, and does not require a lot of manpower synergy, which can effectively reduce the dependence on skilled workers, so that foundries can easily cope with the recruitment difficulties and expensive labor problems.

    Enhancing Product Quality

    Sand 3D printers are more accurate, such as the3DPTEKof 3D printing equipment, which means that the dimensional accuracy of castings is dramatically improved, the one-time pass rate of products is significantly increased, the scrap rate is reduced, and the foundry is allowed to utilize its resources more efficiently. At the same time, the 3D printed sand mold has better precision and surface quality, reduces the amount of grinding and finishing work, makes the production process cleaner, and improves product quality and process consistency.

    Optimization of production management

    With a compact body design, the sand 3D printer occupies a small area and is flexible to install, which is suitable for the different site layout requirements of small and medium-sized foundries. Modular production solutions can also support easy expansion of enterprises to achieve multi-machine linkage. Part of the sand 3D printer support digital monitoring system, business managers can monitor the production progress and equipment status in real time, to achieve a fully controllable production process, equipment operation data can be automatically stored to facilitate the optimization of production strategies.

    6. Concluding remarks

    The emergence of sand 3D printers not only solves many problems in the traditional casting process, but also brings unprecedented opportunities for the foundry industry. It provides foundries with strong competitiveness by improving production efficiency, reducing production costs, improving product quality and optimizing production management. With the continuous progress of technology, sand 3D printers will play an increasingly important role in the future of the manufacturing industry, promoting the foundry industry to a more efficient, more environmentally friendly and smarter direction.

    砂型3D打印机解决了什么核心问题?这篇文章告诉你真?/a>最先出现在三帝科技股份有限公司?/p> ]]> 3D Printing Technology, Inc. //reikibyjudith.com/en/news/san-di-ke-ji-3d-zhu-zao-jie-jue-fang-an-zhu-li-lyu-se-zhu/ Wed, 08 Jan 2025 09:32:37 +0000 //reikibyjudith.com/?p=2013 三帝科技3D铸造解决方案,赋能铸造产业提质增?/a>最先出现在三帝科技股份有限公司?/p> ]]>

    Beijing SANDI Technology Co., Ltd. specializes in 3D printing equipment and additive manufacturing services, is theNational Specialized, Specialized and New "Small Giant" Enterprises, Typical Application Scenario Supplier of Additive Manufacturing of MIITTheIt also owns laser and binder jet 3D printing equipment and material technology and application process, and the product technology is mainly used to empower the casting industry and MIM industry. The business covers R&D and production of 3D printing equipment, R&D and production of 3D printing raw materials, and 3D printing process technology support services,Rapid Prototyping Servicesetc., has established a complete 3D printing rapid manufacturing industry chain.(Hotline: Manager Han 13811566237)

    SANDI's self-developed industrial casting field for the3DP Inkjet Sand 3D Printer, SLS Selective Laser Sintering Sand/Wax 3D PrinterThe company is a blend of theNearly 30 years of experience in powder laying technologyThe company can meet the needs of manufacturing products of different sizes and materials.The

    3DP Inkjet Sand 3D Printer

    SANDI Technology 3DP inkjet sand 3D printer molding size, high printing efficiency, sand precision and strength than the traditional process, suitable for large size, complex structure, small and medium batch sand rapid manufacturing.

    3DPTEK-J1600Pro

    3DPTEK-J1600Plus

    3DPTEK-J1800

    3DPTEK-J2500

    3DPTEK-J4000

    Application Cases

    SLS Selective Laser Sintered Sand 3D Printer

    SANDI Technology SLS selective laser sintering sand 3D printer is suitable for one-piece molding of complex pipeline and oil pipeline structure sand mold. The precision of the printed sand mold can reach ±0.1mm and the strength can reach 4-6MPa.

    LaserCore-5300

    LaserCore-6000

    Application Cases

    SLS Selective Laser Sintering Wax 3D Printer

    SANDI Technology SLS Selective Zone Laser Sintering Wax 3D Printer can rapidly mold large-size, thin-walled structure wax patterns with high molding precision and excellent surface quality.

    LaserCore-5300

    LaserCore-6000

    Application Cases

    SANDY Technology 3D printing technology empowers casting

    Primary value:

    1. Enhancement of new product development capabilities

    -No need to open metal molds, reduce the cost of new product development and shorten the production cycle; -Enhance the enterprise's ability to develop new products and new customers and grab orders for bulk orders.

    2. Fast delivery of small quantities:

    -Low-cost and high-efficiency production of small-lot products through 3D printing or a combination of 3D printing and traditional processes (outer mold: metal mold/wood mold; sand core: 3D printing).

    3. Reduce process validation risk:

    -Process validation before opening metal molds reduces risk of failure and mold repair time.

    4. Rapid manufacturing of metal molds:

    -Rapidly manufacture metal molds (aluminum molds, iron molds, etc.) through 3D casting process, which can shorten the manufacturing cycle of metal molds and reduce the manufacturing cost of 20% or more.

    5. Optimize the process and improve the technical level:

    -Satisfy the demand for lightweight, complex structural products, realize integrated molding, parts manufacturing into components manufacturing, help casting enterprises to enhance the level of technology, improve the added value of products, enhance the profitability of enterprises.

    6. Improve material utilization:

    -Improve casting material utilization and reduce resource consumption.

    7. Enhance the corporate image and improve the production environment:

    -Reduces labor intensity and eases recruitment challenges.

    Collaborative Advantage:

    1. The equipment is stable, reliable and proven in the market:With 30 years of experience in powder laying technology, the equipment is stable and reliable, and has been verified by the market that the 3D printers purchased by some users have been successfully and stably operated for more than 20 years;
    2. At the same time, he has mastered the "3DP + SLS + BJ + SLM" process:It has the typical application scenario of additive manufacturing of the Ministry of Industry and Information Technology--"3DP+SLS" composite sand molding process;
    3. Hands-on training, all inclusive:Provides comprehensive process guidance, equipment training, etc. through its multiple 3D manufacturing centers;
    4. Nationwide after-sales service with timely response:Provides timely and nearby after-sales service through its multiple 3D manufacturing centers to ensure quick response;
    5. Market synergy and resource sharing:Helping clients to expand their business opportunities and enhance their competitiveness in the market.

    As a leader and application promoter of 3D printing technology, SANDY TECH.Has received investment support from well-known funds such as Jinke Junchuang, Zhongjin Capital, Zhongke Haichuang and Become Capital.The

    Industry Applications

    Aviation/Aerospace
    Electricity and energy
    Automotive (fuel/new energy)
    Industrial machinery/marine pumps and valves
    Hotline: Manager Han 13811566237

    三帝科技3D铸造解决方案,赋能铸造产业提质增?/a>最先出现在三帝科技股份有限公司?/p> ]]> 3D Printing Technology, Inc. //reikibyjudith.com/en/news/bj-nian-jie-ji-pen-she-ji-shu-qu-dong-gong-ye-zhi-zao-sheng/ Mon, 30 Dec 2024 05:54:19 +0000 //reikibyjudith.com/?p=1996 BJ粘结剂喷射技术——驱动工业制造升级的新质生产?/a>最先出现在三帝科技股份有限公司?/p> ]]> In today's industrial manufacturing field, technological innovation is driving industrial upgrading at an unprecedented rate. Among them, binder jetting (BJ) technology, due to its advantages of moldless manufacturing, high efficiency, low cost, and large-size parts manufacturing, is changing the traditional production mode, and showing great potential for batch industrialization application, becoming a new quality of productivity empowering the traditional industry.
    In recent years, BJ technology has grown rapidly with the enrichment of material systems and breakthroughs in technological processes. According to SmarTech's prediction, by 2030, the global output value of BJ technology can reach 54 billion U.S. dollars (about 350 billion yuan).BJ binder jet is a 3D printing technology based on the powder bed process and inkjet principle, and the printed prototype parts (green blanks) are used to complete binder removal and densification of the blanks by using the degreasing and sintering process of the MIM (metal injection molding) technology to obtain the final part. As a high-efficiency, low-cost 3D printing technology, BJ technology combines the freedom and efficiency advantages of 3D printing and is also compatible with the standardized material system of powder metallurgy. Thus, it can play an important role in enhancing the manufacturing capability of traditional powder metallurgy, reducing costs, accelerating the R&D cycle, and realizing the manufacturing of complex structures and large-size products.

    Image from: Colibrium Additive / GKN Additive

    International manufacturers are optimistic about the market potential of BJ technology and have entered the market.GE General Electric has been laying out BJ technology since 2016, after its Colibrium Additive launched the Series 3 metal binder jetting system. It cooperates with automobile manufacturers to produce lightweight and high-performance automotive parts and enhance the performance of the entire vehicle.HP HP launched HP Metal Jet technology in 2018 based on its thermal inkjet (TIJ) expertise and launched HP Metal Jet S100 metal printing solution four years later.GKN Additive adopts HP Metal Jet technology for automotive and industrial parts mass production, and MIM industry leader Parmatech uses HP Metal Jet technology for the manufacture of complex shaped precision surgical tools.

    Figure: SANDY TECHNOLOGY BJ Metal/Ceramic Printer 3DPTEK-J160R, 3DPTEK-J400P/800P

    As a large manufacturing country, China's market demand for BJ technology is more urgent. The leading domestic 3D printing equipment and rapid manufacturing service provider Beijing SANDI Technology Co., Ltd. independently masters the key technologies of BJ technology equipment, materials, processes, etc., and has mature technology and experience in small particle size powder placement, powder bed densification enhancement, high dimensional accuracy control, binder material system development, and degreasing sintering process. The company's self-developed 3DPTEK-J160R/J400P/J800P serialized binder jet printing equipment and its molding process integrates a precise feeding system, a high density powder laying system and a high-precision inkjet printing control system, which solves the key common technologies of small particle size and low mobility powder laying and molding density and breaks through the key technologies of high-resolution and high-precision inkjet control, and can realize 800-1200dpi high-resolution printing and molding, molding accuracy is better than ±0.1mm, molding efficiency up to 3600cc/h, the relevant technical indicators have reached the international advanced level.

    Figure: BJ metal sample

    SANDI Technology has gradually formed a sound binder material molding process system in years of BJ technology research. Based on more than 20 kinds of process formulas formed by two major types of water-based environmentally friendly binder and solvent-based high-efficiency binder, we have carried out systematic research and analysis on the physical and chemical properties of the binder and the interaction between the binder and the powder, and developed corresponding molding processes and post-processing processes such as degreasing and sintering, which have realized a complete and complete molding process applicable to stainless steel, tool steel, titanium alloys, copper alloys, high-temperature alloys, hard alloys and other metal materials, silicone carbide ( SiC) and other ceramic materials, as well as PMX crystalline wax, inorganic salts, food, pharmaceuticals, polymer composites and other non-metallic materials molding process. Meanwhile, through the systematic research on high density degreasing and sintering molding process, we have realized the shape and property control of metal and ceramic products in the process of degreasing and sintering, and realized the precise control of the quality of the finished products after degreasing and sintering, and the performance of the products is better than the mechanical properties of the MIM international material standard.

    Figure: BJ ceramic sample

    At the same time of realizing independent technological innovation, SANDI Technology gradually completes the construction of BJ standard manufacturing process, and establishes distributed printing service centers across the country to develop product manufacturing process based on BJ technology for customers, and promotes its application to the market. In addition, the company jointly with the Shenzhen Vocational and Technical University to build a joint laboratory of additive manufacturing technology, combined with Shenzhen Tsinghua University Research Institute, Shanghai Jiao Tong University, University of Science and Technology in Beijing and other research institutes and related teams to jointly carry out binder jet molding and other materials, process and application of basic technology research, and to promote the industrialization and application of the industrial molds, cutting tools, 3C electronic products, and complex, shaped and large-size ceramic products and other fields. Industrialization application. In the field of 3C electronics, the market demand for increasingly diversified, complex and refined products has posed challenges to manufacturing technology, and traditional manufacturing technology has many limitations such as high manufacturing difficulty, low yield, high cost, etc., especially titanium alloys and other difficult-to-machine lightweight materials are even more difficult to realize. SANDI Technology has successfully broken through the traditional titanium alloy forming manufacturing technology barriers, based on BJ technology to achieve the rapid prototyping manufacturing of titanium alloy and other active metals, to realize the complex structure of 3C electronic product parts and components fast near-net shaping at the same time to simplify the manufacturing process and reduce the production and manufacturing costs.

    Chart:Based on SANTI TechnologyautonomyBJskillfabrication(used form a nominal expression)Typical 3CProduct ComponentsMinimum structural scale 0.4mm, sintered densities better than 99%

    In the field of food and drugs, in response to the growing demand for diversified, personalized and precise dietary markets, SANDI Technology, in conjunction with the Institute of Agricultural Products Processing of the Chinese Academy of Agricultural Sciences, carries out research on the adaptability of technology and equipment and equipment integration based on the self-developed BJ equipment, develops easy-to-swallow food made of food hydrogel and special shaped food made of food-based particles and carries out comprehensive evaluations of its safety and reliability. Comprehensive evaluation, and ultimately realize the industrialization demonstration application of personalized food additive manufacturing and intelligent processing equipment.
    In the field of molds, for the problem of the difficulty of manufacturing molds with complex surfaces and fine texture structures, based on SANDI's BJ technology, it can realize the manufacturing of metal molds with high complexity and fineness in the scale range of 300mm×200mm×150mm, with the minimum texture expression scale of about 0.26-0.3mm, and at the same time, it breaks through the technology of sintering and densification of large-size atypical structural metal parts to realize At the same time, we have broken through the sintering densification technology for large-size non-typical structural metal parts, and realized the shape-controlled sintering with sintering performance meeting the requirements of practical applications.


    With the continuous progress and innovation of technology, BJ technology is expected to play a more critical role in the future of industrial manufacturing, and its positive impact on manufacturing costs, efficiency and quality will certainly further promote this technology in 3C electronics, molds, automobiles, hardware, tools, cutting tools, medical equipment, sports equipment and other industries to form a hundred billion scale of industrialized applications.

    [___About SANDI Technology]

    3D Printing Technology, Inc. is a 3D printing equipment and rapid manufacturing service provider, a national "specialization, specialization and innovation" small giant enterprise, the Ministry of Industry and Information Technology additive manufacturing typical application scenarios supplier. At the same time has laser and binder jet 3D printing equipment and materials technology and application process, business covers 3D printing equipment, raw materials research and development and production, metal parts rapid manufacturing services, 3D printing process technology support services, etc., to establish a complete 3D printing additive manufacturing industry chain, widely used in aerospace, ship pumps and valves, automotive, energy power, industrial machinery, rail transportation, 3C, electronics, education and research, sculpture, culture and creativity. electronics, education and scientific research, sculpture and cultural creation, rehabilitation and medical industries.    

    BJ粘结剂喷射技术——驱动工业制造升级的新质生产?/a>最先出现在三帝科技股份有限公司?/p> ]]> 3D Printing Technology, Inc. //reikibyjudith.com/en/news/3d-da-yin-zhu-zao-qu-dong-lyu-se-zhu-zao-bian-ge-zhu-li/ Mon, 30 Dec 2024 02:00:42 +0000 //reikibyjudith.com/?p=1992 3D打印+铸造:驱动绿色铸造变革,助力双碳目标达成最先出现在三帝科技股份有限公司?/p> ]]> Green casting sand mold made by ?DP sand printing process


    Huge base of industry scale

    China as a global casting country, has a strong basic industrial volume, there are more than 24,000 casting enterprises, casting production accounted for the world 45%. According to the China Foundry Association data, in 2023, China's total output of all types of castings 51.9 million tons. Such a large industrial scale, the formation and development of foundry industry clusters provide a solid foundation, the agglomeration of many enterprises has produced economies of scale, reducing production costs and improving production efficiency.

    Complete industry chain support

    The casting industry has a long industrial chain, covering upstream raw material suppliers and equipment suppliers, midstream casting enterprises, and downstream numerous application fields. China's foundry industry cluster within the enterprise division of labor is clear, close collaboration, the formation of a complete industrial chain supporting. For example, in Henan and other places in the foundry industry cluster, not only a large number of foundry enterprises, and the provision of pig iron, scrap steel and other raw material suppliers, as well as the production of foundry machinery, machining equipment, testing equipment, this complete industrial chain makes the transaction costs between enterprises to reduce the shortening of the production cycle to respond quickly to the market demand, and enhance the overall competitiveness of the cluster.

    Rich technical and human resources

    After years of development, China's foundry industry cluster has accumulated a wealth of technology and human resources. On the one hand, the cluster enterprises in the long-term production practice of continuous exploration and innovation, the formation of their respective core technologies and techniques, such as some areas in the sand casting, precision casting, die casting and other areas with unique technical advantages; On the other hand, the cluster attracted a large number of professionals, including skilled workers, engineers, researchers and so on, they provide intellectual support for the enterprise's technological research and development and innovation. At the same time, the talent flow and technical exchanges between enterprises in the cluster are also more frequent, promoting the dissemination of technology and innovation, and is conducive to enhancing the technical level of the cluster as a whole.

    Strong market radiation capability

    China's casting industry cluster is widely distributed, and mostly concentrated in economically developed, convenient transportation areas, such as the Yangtze River Delta, the Pearl River Delta, etc. These areas have a superior geographic location and a good market environment, able to radiate the national and even global markets. The Yangtze River Delta casting industry cluster, for example, the production of castings not only to meet the domestic automobile, machinery and equipment industries such as a large number of needs, but also exported to Europe and the United States, Southeast Asia and other international markets, a strong market radiation capacity for the development of industrial clusters provides a broad space, prompting the enterprise to continue to expand the scale of production, improve product quality and market share.

    Policy support and industry guidance

    The state attaches great importance to the development of the foundry industry, the introduction of a series of related policies, such as the "14th Five-Year Plan" in the foundry industry digital transformation and development of clear goals, including the use of 3D printing technology by 2025 to produce more than 500,000 tons of castings, and so on. These policies provide strong support for the development of foundry industry clusters, guiding the development of industry clusters to high-end, intelligent, green direction, promoting the optimization and upgrading of industrial structure, and enhance the overall competitiveness of the cluster.

    Regional brand effect

    Some well-known foundry industry clusters have formed a regional brand effect, such as Botou's "China Foundry City", Jiaozuo's cylinder liner, "Henshan Casting", "Linzhou Casting" and so on. These regional brands have a high degree of visibility and reputation in the market, to attract more customers and resources for the cluster enterprises to bring more opportunities for development. At the same time, the construction of regional brands also prompted enterprises to pay more attention to product quality and brand image, strengthened cooperation and self-discipline among enterprises, and is conducive to maintaining the overall interests of the cluster and the market order. China's foundry enterprises all over the world, forming a number of distinctive characteristics of China's manufacturing clusters. For example, in Henan Province, Xinxiang City has an annual output of 55,000 tons of large cast steel parts, with an export volume of more than 30%, Hui County has more than 100 casting enterprises, with a production capacity of more than 1.3 million tons; Pingdingshan Jiaxian is known as the capital of China's cast-iron pots ...... These clusters in the long-term development process, has accumulated a wealth of production experience and industrial resources, but at the same time also faced with the traditional casting process brought about by high energy consumption, high pollution and waste of resources and other issues. According to statistics, the traditional casting process in the material utilization rate there is greater room for improvement, and energy consumption intensity is higher, which not only increases the production cost of enterprises, but also on the environment has caused greater pressure, and China's dual-carbon goals to achieve a certain contradiction .

    3D printing + casting new quality productivity

    From the perspective of efficiency, pollution reduction and cost reduction, 3D printing + casting has green attributes and advanced nature:

    improve efficiency

    - Significantly shorten the production cycle: a company using "3D +" casting process, the production cycle shortened by 60% or more, such as core compressor cylinder production cycle shortened from 48 days to 12 days, the L-shaped bed shortened from 45 days to 15 days. - Significant increase in capacity: "3D+" casting process capacity increase of 50%, doubling the efficiency, can quickly respond to market demand, improve the competitiveness of enterprises. - Rapid prototyping: sand 3D printing technology can produce complex sand patterns in a short period of time, and quickly complete the production of prototype parts, such as a new energy vehicle enterprises trial production of water-cooled motor shells for commercial trucks, the use of 3DP sand printing delivered in 10 days, compared with the traditional process of 60 days of the production cycle has been shortened by 83%.

    pollution reduction

    - Material waste reduction: 3D printing on-demand manufacturing, support sand online recycling, sand utilization rate up to 95% or more, reducing the waste of raw materials in the traditional mold making process. - Dust pollution reduction: SANDI technology sand 3D printing equipment in the production process can effectively reduce the generation of dust, with recycled sand and other environmentally friendly materials, help foundries to realize green manufacturing.

    reduce costs

    - Mould cost reduction: In traditional casting, the cost of instrument panel mould is 700,000-1,000,000 RMB, bumper mould is 350,000-700,000 RMB, and engine parts mould is 150,000-600,000 RMB or even higher, while 3D printing sand mould is low cost, flexible in design modification, and does not require expensive mould manufacturing cost. - Reduced labor costs: The automation of the 3D printing process reduces the reliance on manual operation and human error, reducing labor costs, such as the 3D printing equipment of SANDI Technology can be operated with only simple training, without the need for a large number of manpower synergies. - Reduced energy consumption: 3DP printing process 3D printing technology consumes less energy than sand core manufacturing and injection molding equipment. Compared with injection molding, 3DP printing sand molding is through the nozzle spray binder will sand bonding molding, without the need for injection molding like the material for a long time heating and melting and other processes, so the energy consumption is greatly reduced. Compared with 3DP printing sand mold, traditional sand core manufacturing in the hot core box method core, need to make the core box to keep at 200 ?-300 ? let the core sand shot into the core box, ammonium chloride in the higher temperature and the resin in the free formaldehyde reaction to generate acid, so that the core hardened very quickly, the process of energy consumption. While 3DP printing sand mold process, the sand does not need to be heated to such a high temperature, and the equipment itself is relatively low energy consumption.

    △Green fast casting plant after upgrading 3DP sand printing process

    SANTI Technology helps 3D casting

    In this context.3D Printing Technology, Inc.The exploration and practice of the industry provides useful reference for the development of the industry. Three Emperor Technology has achieved remarkable results by acquiring six traditional foundries and introducing 3D printing technology to promote their transformation and upgrading. In the production process, the precise characteristics of 3D printing technology greatly improves the utilization rate of materials, effectively reduces the carbon emissions from the mining of raw materials to the processing of each link, reduces the impact on the environment, which is an important demonstration of China's foundry industry to reduce the intensity of resource consumption, improve the efficiency of resource utilization, and the relevant departments of the state to promote the green development of the industry, optimize the industrial structure of the policy direction of a high degree of compatibility.

    Analyzed from the perspective of energy consumption, the repeated processing and correction processes in the traditional casting process lead to high energy consumption, while 3D printing-assisted casting simplifies the production process and reduces energy demand. The country has been committed to the reform and development of the energy sector, introduced a series of policy measures to improve energy efficiency and promote the application of clean energy. Foundry enterprises using 3D printing technology, can better synergize with these energy policies, such as the introduction of energy-saving 3D printing casting equipment, and combined with clean energy power supply, to further reduce carbon emissions, help the foundry industry green optimization of the energy structure, for the realization of the dual-carbon goals of total energy consumption and intensity of "double control" play a positive role. Role. In the promotion of technological innovation, the development of China's manufacturing industry can not be separated from the depth of the application of emerging technologies in traditional industries and integration of innovation. State in the "14th Five-Year Plan" period, the Ministry of Industry and Information Technology and other departments have issued "on the promotion of casting and forging industry high-quality development of the guiding opinions" for the development of the industry to point out the direction of the industry, such as the promotion of intelligent transformation, to create intelligent manufacturing demonstration factories; to help the green development, adjusting the production capacity replacement policy; to support the development of high-quality enterprises, cultivate specialties, specialties, new "small giants" and manufacturing single champion; the development of industrial clusters, cultivate casting characteristics of industrial clusters and so on. For 3D printing + casting this innovative model, the relevant state departments attach great importance to the R & D investment, personnel training and technology promotion and other aspects of increasing policy support, continuation and deepening of the "14th Five-Year Plan" development strategy to the "15th Five-Year Plan" and beyond. Stage. Through the establishment of a special R & D fund to encourage universities, research institutions and enterprises to carry out in-depth cooperation between industry, academia and research, and jointly overcome technical problems, accelerate the maturity of green casting technology and application of popularization, enhance the overall technical level of China's foundry industry, enhance the low-carbon competitiveness in the international market, drive the high-quality development of industry with technological innovation, and to realize the transformation from a large casting country to a strong casting country, and specialize in specialties and special new technologies. The practical achievements of "small giants" SANDI Technology also provide a realistic reference for the precise implementation and optimization of the policy. From the perspective of industrial cluster development, the relevant state departments can give full play to the advantages of China's manufacturing clusters to guide the establishment of 3D printing + casting green industrial park. Based on the foundry purchased by SanDi Technology and the industrial cluster where it is located, attract upstream and downstream related enterprises to move into the park, forming a complete green industry chain ecology. In the park, we centrally configure perfect infrastructure and environmental protection facilities, realize centralized waste treatment and recycling, and build a closed loop of green industry chain. Enterprises share 3D printing technology resources, energy management system, etc., can effectively reduce overall operating costs and carbon emissions, while facilitating the unified supervision and promotion of green casting standards, promote the green and low-carbon synergistic development of enterprises within the cluster, to become a demonstration sample of the green transformation of China's traditional foundry industry under the dual-carbon goal, to promote the comprehensive green change of the national foundry industry, and to realize the carbon peak and carbon neutrality goals for China. Carbon peak, carbon neutral target to provide solid industrial support and strong policy practice examples, and further highlight China's leading position in the field of global green manufacturing and the role of great powers.

    3D打印+铸造:驱动绿色铸造变革,助力双碳目标达成最先出现在三帝科技股份有限公司?/p> ]]> 3D Printing Technology, Inc. //reikibyjudith.com/en/news/san-di-ke-ji-yu-yun-nan-nan-ya-dong-nan-ya-an-yan-zhong-xin/ Fri, 27 Dec 2024 03:29:21 +0000 //reikibyjudith.com/?p=1982 三帝科技与云南南亚东南亚安研中心、云南跨境数科达成增材制造涉外数据安全战略合?/a>最先出现在三帝科技股份有限公司?/p> ]]>

    Recently, Yunnan South Asia Southeast Asia Security Research Center ("Yunnan South Asia Southeast Asia Security Research Center"), Yunnan Cross-border Data Technology Development Co,Beijing SANDI Technology Co.("SANDI") officially signed a strategic cooperation framework agreement on additive manufacturing foreign data security, the three parties will focus on Yunnan Dianzhong New Area in digital additive manufacturing, 3D printing foreign data, foreign data talent training and research, 3D printing foreign data security certification and other in-depth cooperation.

    China has made remarkable progress in the field of additive manufacturing, especially in terms of exports, and has become one of the world's major suppliers of additive manufacturing products and services. However, with the development of technology and the intensification of international competition, foreign-related data security has become an important issue. In the context of globalization, countries need to protect key technologies and data security as well as promote international cooperation and technological innovation. By establishing multilateral mechanisms and international standards, cross-border data flows can be better managed to ensure the healthy development of additive manufacturing technologies. The signing of the strategic cooperation between Yunnan South Asia Southeast Asia An Research Center, Yunnan Cross-border Digital Technology and SANTI Technology is an important initiative of the three parties to promote the development of Yunnan Province into a key node of China's radiation center facing South Asia Southeast Asia, an important economic driver for the construction of Yunnan Bridgehead, a model region for the experiment of the comprehensive construction of new urbanization in the western region and an advanced demonstration zone for reform and innovation, in accordance with the principles of complementarity of strengths and resources, synergistic development, and mutual benefit. It is an important initiative to develop Yunnan Province into a key node of China's radiation center facing South Asia and Southeast Asia, an important economic driving force for the construction of Yunnan Bridgehead, a model region for the comprehensive experiment on the construction of a new type of urbanization in the western region, and an early demonstration zone for reform and innovation. Yunnan Security Research Center for South and Southeast Asia mainly carries out research on topics related to national security and overseas interest protection for South and Southeast Asia, analysis and research on security of security information technology products and systems, research on SWSJ security policies, standards, technologies and assessment methods, research and development of information technology and cybersecurity technologies, research and consulting services for planning industrial security projects and topics. Based in Yunnan and facing the whole country, Yunnan Cross-border Data Technology Development Co., Ltd. is committed to promoting the development of foreign-related data security applications, and providing safe and efficient foreign-related data security services for the global operation of China's industries and enterprises, the national Belt and Road and the construction of Yunnan Digital Economy Demonstration Zone facing South Asia and Southeast Asia. By guaranteeing the safe implementation of the national strategy for South Asia and Southeast Asia, it realizes the effective protection of the overseas interests of the country, industries and enterprises. Ltd. is a leading provider of 3D printing equipment and rapid manufacturing services, business covers 3D printing equipment, raw materials, R & D and production, rapid manufacturing services for finished metal parts, 3D printing process technology support services, etc., which are widely used in aerospace, ship pumps and valves, automotive, energy power, industrial machinery, rail transportation, 3C electronics, education and research, sculpture and cultural and creative, Rehabilitation and medical industries.

    三帝科技与云南南亚东南亚安研中心、云南跨境数科达成增材制造涉外数据安全战略合?/a>最先出现在三帝科技股份有限公司?/p> ]]> 3D Printing Technology, Inc. //reikibyjudith.com/en/blogs/tan-suo-wu-sha-xiang-3d-da-yin-ji/ Tue, 24 Dec 2024 09:25:00 +0000 //reikibyjudith.com/?p=1940 探索无砂?D打印?/a>最先出现在三帝科技股份有限公司?/p> ]]> Why is it called a sandbox-less 3D printer?

  • The boxless 3D printer is so named because it eliminates the use of a traditional box in the sand 3D printing process, significantly differentiating it from conventional sand 3D printers. Here's more about it from a variety of perspectives:

    The role and limitations of traditional sandboxesSandboxes are an indispensable part of the traditional sand casting process and some traditional sand 3D printing techniques. It is used to hold the sand, provide molding space for the sand model, ensure that the sand maintains a specific shape during the molding process, and ensure the integrity of the sand model during transportation and box closing. However, the fixed size of the sand box limits the size of the sand mold that can be produced, and the production and maintenance costs are high. For the complex structure of the sand mold, the sand box is difficult to design and manufacture, and it may also affect the heat dissipation and air permeability of the sand mold, which may affect the quality of the castings.

    How sandless box 3D printers work: The sandbox-less 3D printer adopts sandbox-less flexible area molding technology, in which abrasive and binder are stacked and molded layer by layer by the nozzle directly on the worktable. The equipment has a precise sand spreading system, which can evenly spread the sand material in the printing area, and the nozzle accurately sprays the binder according to the model cross-section information, so that the sand particles are bonded to form the sand shape layer by layer. In this process, there is no need for a sand box to provide molding space and constraints, which greatly improves printing flexibility and freedom.

    Basis of namingThe naming of the 3D printer directly reflects its core technical feature, which is that it is free from the constraints of the traditional sand box, creating a new mode of sand 3D printing. This naming scheme is simple and clear, highlighting the essential difference with the traditional sand 3D printing equipment, and emphasizing its unique advantage of realizing high-precision and high-efficiency manufacturing of sand patterns without the assistance of a sand box during the printing process.

    3dptek-J4000 Sand Mold 3D Printer
    Large-size sandbox-less 3D printer: 3DTEPK-J4000

    Prospects for sandbox-less 3D printers in the foundry sector

    The development of sandbox-free 3D printers in the foundry field is very promising, mainly in the following aspects:

    Technological innovation and breakthroughs

    Sandbox-free 3D printers continue to realize technological innovations, such as SANDI's 3DPTEK-J4000 Adoption of sandbox-less flexible area molding technology, can be customized to expand the printing platform, the maximum molding 4 meters of sand, to meet the production needs of 10 meters + level, breaking through the traditional casting equipment size limitations, for the manufacture of large and complex castings to provide the possibility of.

    Significant cost advantages

    On the one hand, the cost of ownership is reduced, as the price of 4-meter and larger boxless 3D printers is comparable to that of 2.5-meter machines, allowing companies to obtain larger sizes of abrasive molds at a lower cost per unit. On the other hand, material waste is reduced, as boxless 3D printers allow precise use of materials such as sand and binder, reducing production costs.

    Strong growth in market demand

    Aerospace, automotive, energy power and other fields of large, complex, high-precision castings demand continues to rise. For example, the manufacture of aircraft engine components, automotive engine block, etc., sandless 3D printers can meet the high-performance requirements for castings in these fields, the market potential is huge.

    Significant increase in design freedom

    The sandless box 3D printer can manufacture complex geometric shapes and cavities that are difficult to achieve by traditional methods, realizing parts integration and lightweight design, providing more space for product innovation and helping to improve product performance, reduce costs and enhance the market competitiveness of enterprises.

    Significant increase in productivity

    Compared to traditional mold making methods, sandbox-less 3D printing of sand molds or cores takes only a few hours to a few days, dramatically shortening the development and production cycle of new products, helping manufacturers respond faster to changes in market demand, and improving productivity and economic efficiency.

    Superior environmental performance

    Sandless 3D printers use materials on demand, reducing waste and disposal costs of leftover materials, and some of the equipment can use environmentally friendly materials and binders, which reduces environmental pollution, meets the requirements of sustainable development, and helps foundry companies to meet the increasingly stringent restrictions of environmental regulations.

    Deepening Industrial Integration

    The integration of sand box 3D printer and foundry is deepening, enterprises through mergers and acquisitions of foundries and other ways to open up the "3D printing + casting" process, to provide the whole industry chain overall solution, and promote the foundry industry to the green, intelligent, high-end direction of development.

    探索无砂?D打印?/a>最先出现在三帝科技股份有限公司?/p> ]]> 3D Printing Technology, Inc. //reikibyjudith.com/en/news/3d-zhu-zao-gun-yi-zhong-di-ben-gao-xiao-de-rong-mo-jing-mi/ Wed, 18 Dec 2024 01:13:09 +0000 //reikibyjudith.com/?p=1925 3D铸造丨一种低本高效的熔模精密铸造工?/a>最先出现在三帝科技股份有限公司?/p> ]]>

    Investment casting technologyNot only is it suitable for a wide range of casting metals, but it also demonstrates strong customization capabilities due to the flexibility of its wax modeling process, which further broadens the range of applications. InAerospace, manufacturing lightweight, high-precision parts to safeguard aircraft safety and performance; in theAutomotiveIn the field of industrial automation, it is used to manufacture key components of robots, precision instruments and equipment to ensure their performance and stability. In addition, the technology is also widely used in machinery manufacturing, energy power, rail transportation, sculpture, culture and creativity and other fields, for complex structures, large-size thin-walled products such as manufacturing.

    However, this traditional process also faces the challenges of low productivity, high costs and high technical thresholds, especially in industries that require rapid market response or where cost control is particularly stringent.    
    Figure: SANDY TECHNOLOGY 3DP WAX PRINTER 3DPTEK-J400/J800


    (hereinafter referred to as ?DPTEK?, a leading provider of 3D printing equipment and rapid manufacturing services in China, has independently developed and launched a series of 3DP wax printing equipment and material process, which is specially designed for industrial investment casting, and can realize low-cost and high-efficiency precision casting.           

    Based on the BJ binder jet molding technology, 3DP wax printing from 3DPTEK TECHNOLOGY can achieve processing speeds far exceeding those of laser molding, significantly shortening the processing cycle time and reducing material costs. At the same time, production efficiency is further enhanced by eliminating the need for mold opening and support structures. As a cold process molding technology, warping and deformation are effectively avoided during the molding process, reducing the complexity and time cost of subsequent processing.     Figure: 3DP Wax Mold Printing Precision Casting


    3DPTEK 3DP wax printer 3DPTEK-J400/J800 has a molding accuracy of up to 800DPI and a minimum wall thickness of up to 1.5mm.The self-developed PMX crystalline wax material has a strong vanishing property and a very low ash content, which is extremely beneficial to the pouring process, and is able to significantly reduce the casting defects and enhance the yield rate, while at the same time reducing the pollution and realizing the green casting. It has already realized its application in the investment casting industry and shows great potential.           

    In the country vigorously advocate the casting industry to move towards digitalization, intelligence, green development, 3DP wax precision casting process is undoubtedly the emergence of those who are looking for technological innovation, transformation and upgrading of the traditional precision casting enterprises to provide a direction.           

    [About SANDI TECHNOLOGY 3D Printing Technology, Inc. is a 3D printing equipment and rapid manufacturing service provider, a national "specialization, specialization and innovation" small giant enterprise, the Ministry of Industry and Information Technology additive manufacturing typical application scenarios supplier. At the same time has laser and binder jet 3D printing equipment and materials technology and application process, business covers 3D printing equipment, raw materials research and development and production, metal parts rapid manufacturing services, 3D printing process technology support services, etc., to establish a complete 3D printing additive manufacturing industry chain, widely used in aerospace, ship pumps and valves, automotive, energy power, industrial machinery, rail transportation, 3C, electronics, education and research, sculpture, culture and creativity. electronics, education and scientific research, sculpture and cultural creation, rehabilitation and medical industries.  

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